Inline pallet changer manufacturer
Automate your logistics with our Inline Pallet Changer. Designed for high-speed conveyor integration, this system efficiently swaps wooden for plastic pallets (up to 40/hour). Featuring IoT connectivity and optional auto-stacking, it ensures seamless, unmanned operation for modern production lines.
Inline pallet changer
Visual Details
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Watch How It Works
Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.
Product Overview
The FHOPE inline pallet changer is a continuous-flow pallet changing line built for production environments where loads keep arriving on roller conveyors and cannot stop. It automatically replaces wooden pallets with plastic or aluminium pallets at a reference rate of 40 pallets per hour (single-pallet basis, e.g. L1200 × W1200 × H80–1800 mm including pallet), while the control system shares data with your management system via IoT for digital recording and monitoring throughout the pallet handling process.
The machine consists of in-feed and out-feed roller conveyors with a 90° transfer working table; the up-ending and lifting devices are hydraulically driven. The line can be extended step by step with automatic pallet in-feeding, automatic pallet stacking, and automatic pallet wrapping equipment. Unmanned operation is supported, configurable per line automation requirements: loads enter from an upstream conveyor or forklift, and the line handles in-feeding, changing, empty-pallet stacking and recycling, and out-feeding on its own.
Actual throughput depends on load characteristics, pallet type, and line layout, and is confirmed per project.
Key Specifications
Representative configuration — final values are confirmed per project.
| Item | Specification |
|---|---|
| Machine type | Inline pallet changing line, stationary |
| Handling principle | In/out roller conveyors + 90° transfer working table; hydraulic lifting and up-ending |
| Pallet exchange | Wooden pallet → plastic / aluminium pallet |
| Reference throughput | 40 pallets/hour (single pallet basis) |
| Reference load size | L1200 × W1200 × H80–1800 mm (incl. pallet) |
| Conveyor interface | In/out roller conveyor height, width, and roller pitch engineered to match upstream/downstream lines (confirmed per project) |
| Automation options | Automatic pallet in-feeding, automatic pallet stacking, automatic pallet wrapping |
| Control | IoT control and management system; digital recording and monitoring; unmanned operation possible |
| Max load capacity, machine power, footprint | Defined per project |
| Material and safety configuration | Defined per project |
Actual throughput, maximum load, power, and footprint are confirmed per project.
How the Inline Pallet Changer Works
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In-feed
The loaded pallet enters the roller conveyor from a pre-stream line — an upstream conveyor or a forklift — and is positioned in the changing station.
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Load handling and lifting
The hydraulically driven up-ending and lifting device engages the load and provides hydraulic lifting support to clear the pallet profile before the 90° transfer.
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90° transfer
The 90° transfer working table turns the load surface for pallet exchange, so the wooden pallet can be withdrawn and a plastic or aluminium pallet introduced.
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Pallet exchange and stacking
The old pallet is automatically removed, and a pallet stacking unit collects and recycles the empties.
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Out-feed
The re-palletized load exits on the out-feed roller conveyor, ready for the next process or for wrapping if an automatic pallet wrapping machine is added to the line.
Each step is monitored digitally through the IoT control and management system, giving traceable records of the whole process.
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